FactoryIQ - Blog

The Manufacturing Execution System Market: How it has Evolved

The MES market has evolved significantly over the past decade, but there are some things that have remained the same. Let's take a look at how this technology has changed and what it means for your business.

16th May 2023

The first thing to note is that MES systems have become much more sophisticated over time. This means they can do more than just track production numbers - they can also help you identify bottlenecks in your supply chain or spot problems before they become major issues.

Another major change is how much data these systems collect from different sources across your factory floor, including sensors on machines and other equipment, as well as employee-generated information like performance reviews or comments on specific tasks completed by colleagues during their shifts (or even after work hours). This allows companies using these tools to make wiser, more informed decisions.

The History of Manufacturing Execution Systems

MES is a system that automates the production process by collecting and analysing data from sensors or employees in the factory. It can also be used to manage quality control, inventory, shipping and receiving, maintenance and more.

Today's MES systems have evolved into powerful tools capable of supporting large global manufacturers with thousands of employees working across multiple facilities around the world.

What is a Manufacturing Execution System?

A Manufacturing Execution System is a software solution that automates and integrates the operational processes. It can be used to track, control, and manage all aspects of production from start to finish. MES solutions are often used by manufacturers who need to ensure their processes are running smoothly at all times, but they're also helpful for businesses looking for ways to streamline their operations as well.

In order for an MES solution to work effectively, it must have specific components:

Data collection devices - These track information about your manufacturing processes in real time so you can access up-to-date information on demand without having someone manually input data into spreadsheets or databases every day (or even hourly).

Automation tools - These allow you automate tasks like scheduling production, recording maintenance checks on equipment or sending alerts when certain conditions occur within your facility

A Brief Guide to MES Software Benefits

MES software is a powerful tool that can help you improve your manufacturing processes and reduce costs, while also increasing efficiency and productivity. Here are some of the main benefits of MES software:

Improved quality control: With real-time data available at every step in your production process, you'll be able to identify issues early on and take steps to correct them before they become more serious problems. This will lead to fewer defects in finished products or services, which means higher customer satisfaction levels as well as lower costs associated with rework or repairs later on down the line.

Reduced waste: With the introduction of automated workflow tools, manufacturers can track materials throughout their entire production cycle - from raw materials through assembly lines all the way up until they reach customers' hands - and ensure nothing gets wasted along the way due to human error or other causes.

Increased efficiency: By continuously monitoring all stages of production, data can be analysed to identify bottlenecks or areas of slack, and resources can be reallocated accordingly

Common MES Software Features

There are many different types of MES software available on the market today, each with their own unique features and capabilities. The following are some common features found in most MES solutions:

Production scheduling and tracking: This feature allows manufacturers to create and track production schedules in real-time, enabling them to adjust production levels, reduce downtime, and increase efficiency.

Material tracking: This feature helps manufacturers track inventory levels, monitor raw materials usage, and manage stock levels. It ensures that materials are available when needed and minimises waste and scrap.

Quality management: This feature tracks quality metrics, defects, and non-conformance issues, thereby improving quality control and compliance with industry standards.

Performance analysis: This feature provides real-time performance data, allowing manufacturers to identify bottlenecks and make changes to optimise their production processes.

Resource allocation: This feature helps manufacturers allocate resources, such as equipment and labour, to maximise efficiency and minimise waste.

Compliance management: This feature helps manufacturers comply with industry regulations and standards, such as FDA regulations or ISO standards, by tracking and documenting production data

Maintenance management: This feature schedules and tracks maintenance tasks, reducing equipment downtime and increasing equipment lifespan.

Data analysis and reporting: This feature provides real-time analytics and customisable reports that help manufacturers make informed decisions and optimise their production processes.

Integration with other systems: This feature allows manufacturers to integrate MES with other enterprise-level systems, such as ERP or CRM systems, to provide a comprehensive view of their business operations.

Takeaway:

Manufacturers are increasingly looking to manufacturing execution software (MES) for real-time information, increased efficiency and reduced costs. The primary driver behind this trend is the growing demand for speed in the supply chain. In order to stay competitive, today's manufacturers, need faster product development cycles, shorter lead times and higher quality products at lower cost points than ever before. These demands require manufacturers to closely monitor their production lines so they can quickly identify issues with materials or equipment before they become costly problems down the road.